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Instrumentation evaluations are difficult to accomplish in the field. Independent evaluations by users and associations prove to be the best sources for determining whether a particular instrument will work in a given application. Manufacturers’ specifications can provide many details about the instrument, but comparing apples to apples is sometimes difficult. Instrumentation undergoes rapid changes every year. The pressure on manufacturers to implement techniques that are novel in theory proves to be a challenge. The development cycle is furious, resulting in instruments that do not meet users’ expectations. This results in: 1. Delays in design/engineering, construction, and startup 2. Increased cost for commissioning 3. Decreased performance of the plant’s process or adverse consequences on personnel, plant, or the environment End users cannot assume these risks in today’s market. Although the supplier usually corrects problems with the
instruments, the cost of any resulting damage is still paid by the end user. Independent evaluation has become difficult for users whose time constrains do not allow them to perform tests that verify certain design criteria of a particular instrument. When it was found that cooperative evaluations could substantially reduce the costs and workloads for the individual users, internationally orientated instrument users’ associations were founded. EVALUATION RESULTS Statistics show the potential problems one might expect from an instrument (see Table 1.11a). Improvements have increased over the years. This implies that evaluation results have provided manufacturers with feedback that benefits the user. The types of instruments evaluated are shown in Figure 1.11b. It is desirable for a manufacturer to have a good quality management system, based on internationally accepted standards, such as those of International Standards Organization (ISO),
exchange of reports and other information. The three associations together have approximately 100 members, covering many multinationals in markets varying from oil, chemical, steel, food, and beer to utilities such as the electricity, gas, water, and nuclear industries. EVALUATION METHODOLOGY Evaluations of instruments and systems aim at confirming the claims made by manufacturers’ specifications. Where these are lacking, user requirements or relevant IEC/ISO evaluation standards may be used. The methodology in use in the evaluation laboratories of TNO, Netherlands, provides guidance to the engineers involved in the evaluation. An evaluation is an iterative process in which the evaluator needs the involvement of user and manufacturer for setting up the evaluation objectives and techniques. Evaluation is becoming increasingly complex because of the introduction of sophisticated electronics and software-based data processing, measurement, and communication techniques. Evaluation requires an analysis of four main aspects of the device being tested, as follows: 1. System configuration in terms of functional and physical modules 2. Functions relevant for the user 3. Properties relevant to the quality of the functions 4. External environmental and operating conditions that affect performance The first three items can be interrelated with the last one in a multidimensional matrix that has the structure shown in Table 1.11c. Each field represents a test. In actual practice, not all possible tests will be performed. The choices by the parties involved (user, manufacturer, evaluator) may depend on priorities of the intended application, cost and time constraints, and knowledge of system performance based on other applications. The completed matrix then forms the unambiguous agreement on the evaluation program, which still has to be supplemented by a description of the tests. SYSTEM CONFIGURATION The description of a system to be evaluated is based on the functional models of Figure 1.11d and the physical mode of Figure 1.11e. In the functional model the following modules are distinguished: • The input module converting the physical quantities (analog and/or digital) to be measured into signals suitable for further processing.
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